Soldering things together takes all forms and sizes relative to our RC hobby. Back in the day, you needed to have the steady hands of an electronic tech guy to assemble entire RC transmitters from kits. Today most of the soldering chores deal with batteries and ESCs. One of the easiest ways to deal with multiple speed controllers, like with quadcopters and other multi-motor models, is to use a power distribution board. These printed circuits are easy to use and require basic soldering skills. Here’s how to do it.
Here’s a basic power distribution board from HobbyKing. First thing to do is to identify the races for positive and negative polarity. As you see the two races terminate at two points where the battery connection leads will be soldered to.
The basic tools for the job. The TrakPower soldering station works great and allows adjustment of the soldering iron’s temperature. Also, a holding jig comes in real handy.
Next you need to strip off some of the insulation from the wire leads and tin the ends. Use sharp good quality tools.
The easiest way to tin the end of the power leads is to use a holding fixture or jig. Here you see the solder and heat applied to the lead which is sewcurely held in place.
If the wire leads do not fit the holes in the circuit board, carefully enlarge the holes with a pin-vice and a small drill bit of the proper size.
Be sure to clean the solder pads on the board before soldering.
The leads are inserted into the solder points from the back of the board.
Place the board in a holding fixture, secure the wire lead, and apply a small dab of solder paste.
Apply heat to one side of the pad and touch the solder to the other side. When the pad and lead are hot enough the solder will flow into the joint.
Here all of the power leads for the battery pack and the ESCs have been soldered into place on the board. This held simplify the wiring within a model or quadcopter. Be sure to remove any access soldering paste by wiping the board with some rubbing alcohol and a paper towel.
Everything is now ready to install in a quadcopter or an electric powered B-17 or B-24!
The techniques for soldering are easy and the more you do it, the better you’ll get. Remember use plenty of heat and keep everything clean.